Electronics Manufacturing worked example

Reflow Dwell Time at 5.75% carrier and loading allowance: a worked example

Push carrier and loading allowance up to 5.75% and the picture changes. This example computes every intermediate figure at that operating point. an SMT process engineer is checking a conveyor-speed or profile change

The inputs for this scenario

  • Effective heated oven length: 240 in (unchanged)
  • Conveyor speed: 32 in / min (unchanged)
  • Carrier and loading allowance: 5.75 % (raised for this scenario; the documented default is 5)

Working through the calculation

  • Applying the documented formula (Base oven dwell time = effective heated oven length รท conveyor speed) to the inputs above produces each figure below.
  • At this operating point the engine returns 7.93 min for estimated reflow dwell time, the number this scenario is built around.
  • At this operating point the engine returns 7.5 min for base oven dwell time.
  • At this operating point the engine returns 5.75 % for carrier and loading allowance.
  • At this operating point the engine returns 32 in / min for conveyor speed.

How this compares with the baseline

  • Against the tool's baseline example, where carrier and loading allowance sits at 5% and the headline result is 7.88 min, this scenario comes in 0.71% above the baseline at 7.93 min.
  • It estimates total reflow dwell time by dividing the heated oven length by conveyor speed and adding a carrier and loading allowance. The value of this scenario is the size of the gap it exposes: that gap, priced out over a year, is the budget you can justify spending to close it.

Results at a glance

  • Estimated reflow dwell time: 7.93 min (headline result)
  • Base oven dwell time: 7.5 min
  • Carrier and loading allowance: 5.75 %
  • Conveyor speed: 32 in / min

Run it with your numbers

  • Every input above is editable in the live Reflow Dwell Time calculator, which recalculates instantly and can be shared with the inputs intact.

Last reviewed 2026-05-12.