Heat Treatment, Furnaces & Thermal Processing worked example
Quench Media Cost at 72% quench media cost capture: a worked example
Suppose quench media cost capture falls to 72%. This page works the full calculation at that level so you can see exactly which result moves and by how much. Estimate quench media cost from gallons or pounds consumed, media cost rate, capture percent, and fixed filtration or disposal cost.
The inputs for this scenario
- Quench media consumed: 45 gal (held at the documented default)
- Quench media cost rate: 18 $ / gal (held at the documented default)
- Quench media cost capture: 72 % (the input this scenario stresses; the baseline uses 100)
- Fixed filtration or disposal cost: 150 $ (held at the documented default)
Working through the calculation
- The calculation starts from the formula this tool documents: Captured quench media cost = quench media consumed × quench media cost rate × quench media cost capture.
- Total quench media cost works out to 733 $ at these inputs, and this is the headline figure for the scenario.
- Quench media cost per gallon works out to 16.29 $ / gal at these inputs.
- Captured media cost works out to 583 $ at these inputs.
- Fixed filtration or disposal cost works out to 150 $ at these inputs.
How this compares with the baseline
- Against the tool's baseline example, where quench media cost capture sits at 100% and the headline result is 960 $, this scenario comes in 23.63% below the baseline at 733 $.
- It computes the total quench media cost for a batch by valuing gallons consumed at your media rate, applying a capture percentage, then adding fixed filtration or disposal cost. When the numbers land here, the stressed input is the lever to work; the walkthrough above shows exactly how much each output recovers as it climbs back toward the baseline.
Results at a glance
- Total quench media cost: 733 $ (headline result)
- Quench media cost per gallon: 16.29 $ / gal
- Captured media cost: 583 $
- Fixed filtration or disposal cost: 150 $
Run it with your numbers
- To rerun this with your own numbers, open the live Quench Media Cost calculator, set quench media cost capture to your actual value, and adjust the remaining inputs to match your operation.
Last reviewed 2026-05-12.