Metals, Steel, Aluminum & Coil Processing worked example

Nesting Yield at 99% target nesting yield: a worked example in metals, steel, aluminum & coil processing

This scenario runs the nesting yield calculation on the strong side: 99% target nesting yield, with every other input held at its documented default. Use it when a programmer or estimator wants nesting efficiency against target before releasing a laser, plasma, or punch nest.

The inputs for this scenario

  • Net part area nested per sheet: 420 in² (unchanged)
  • Usable sheet area: 480 in² (unchanged)
  • Target nesting yield: 99 % (raised for this scenario; the documented default is 90)

Working through the calculation

  • Applying the documented formula (Nesting yield = net part area per sheet ÷ sheet area × 100) to the inputs above produces each figure below.
  • At this operating point the engine returns 87.5 % for nesting yield, the number this scenario is built around.
  • At this operating point the engine returns 11.5 points for yield gap to target.
  • At this operating point the engine returns 420 count for net part area per sheet.
  • At this operating point the engine returns 480 count for sheet area.

How this compares with the baseline

  • Against the tool's baseline example, where target nesting yield sits at 90% and the headline result is 87.5 %, this scenario lands almost exactly on the baseline at 87.5 %.
  • Use it when reviewing a nest layout, comparing two part orientations, or validating a quote's scrap allowance before releasing a job to the laser or turret. Treat this as a target state: the delta against the baseline quantifies what the improvement is worth before you commit to chasing it.

Results at a glance

  • Nesting yield: 87.5 % (headline result)
  • Yield gap to target: 11.5 points
  • Net part area per sheet: 420 count
  • Sheet area: 480 count

Run it with your numbers

  • Every input above is editable in the live Nesting Yield calculator, which recalculates instantly and can be shared with the inputs intact.

Last reviewed 2026-05-12.