Nutraceuticals & Functional Foods worked example

Batch Processing Energy Cost with connected equipment load of 110 kW: a worked example

This scenario runs the batch processing energy cost calculation on the strong side: connected equipment load of 110 kW, with every other input held at its documented default. A production or cost team needs the energy cost of running blending, granulation, drying, or encapsulation equipment for a batch and the cost per unit produced.

The inputs for this scenario

  • Connected equipment load (blender, dryer, encapsulator): 110 kW (raised for this scenario; the documented default is 45)
  • Batch processing runtime: 6 hr (unchanged)
  • Electricity rate: 0.14 $ / kWh (unchanged)
  • Capsules or units produced in the batch: 24,000 units (unchanged)

Working through the calculation

  • Applying the documented formula (Batch processing energy cost = connected equipment load × batch processing runtime × electricity rate) to the inputs above produces each figure below.
  • At this operating point the engine returns 92.4 $ for batch processing energy cost, the number this scenario is built around.
  • At this operating point the engine returns 660 kWh for energy used.
  • At this operating point the engine returns 0 $ / unit for energy cost per unit.
  • At this operating point the engine returns 15.4 $ / hr for energy cost per hour.

How this compares with the baseline

  • Against the tool's baseline example, where connected equipment load sits at 45 kW and the headline result is 37.8 $, this scenario comes in 144% above the baseline at 92.4 $.
  • Use it when building standard costs, comparing equipment options, or auditing why a particular batch ran hot on energy. Treat this as a target state: the delta against the baseline quantifies what the improvement is worth before you commit to chasing it.

Results at a glance

  • Batch processing energy cost: 92.4 $ (headline result)
  • Energy used: 660 kWh
  • Energy cost per unit: 0 $ / unit
  • Energy cost per hour: 15.4 $ / hr

Run it with your numbers

  • Every input above is editable in the live Batch Processing Energy Cost calculator, which recalculates instantly and can be shared with the inputs intact.

Last reviewed 2026-05-12.