Printed Electronics & Flexible Hybrid Electronics worked example

Ink Coverage at 98% screen-to-substrate transfer efficiency: a worked example in printed electronics & flexible hybrid electronics

What does the result look like when screen-to-substrate transfer efficiency reaches 98%? The full calculation is worked below with real intermediate numbers. Use it when ink coverage in printed electronics and flexible hybrid electronics needs a buy quantity for the next printed electronics and flexible hybrid electronics run and you do not want to short the line.

The inputs for this scenario

  • Substrate area or panels to be printed: 500 units (unchanged)
  • Ink deposit per unit area (wet g): 0.08 units (unchanged)
  • Screen-to-substrate transfer efficiency: 98 % (raised for this scenario; the documented default is 85)

Working through the calculation

  • Applying the documented formula (Required ink coverage = covered amount × use per unit ÷ transfer efficiency) to the inputs above produces each figure below.
  • At this operating point the engine returns 40.82 units for required quantity, the number this scenario is built around.
  • At this operating point the engine returns 40 units for theoretical amount.
  • At this operating point the engine returns 0.82 units for loss allowance.
  • At this operating point the engine returns 98 % for efficiency.

How this compares with the baseline

  • Against the tool's baseline example, where screen-to-substrate transfer efficiency sits at 85% and the headline result is 47.06 units, this scenario comes in 13.27% below the baseline at 40.82 units.
  • A figure at this level is achievable when screen-to-substrate transfer efficiency is genuinely sustained, not just peaked for a shift. It models a single deposit rate and one lumped transfer efficiency; it does not account for ink drying/thickening on the screen, purge volumes at start-up, or mesh-emulsion variation across a large panel.

Results at a glance

  • Required quantity: 40.82 units (headline result)
  • Theoretical amount: 40 units
  • Loss allowance: 0.82 units
  • Efficiency: 98 %

Run it with your numbers

  • Every input above is editable in the live Ink Coverage calculator, which recalculates instantly and can be shared with the inputs intact.

Last reviewed 2026-05-12.