S&OP, Demand Planning & Forecasting worked example

MPS Load at 12% setup, handling, and delay allowance: a worked example

Push setup, handling, and delay allowance up to 12% and the picture changes. This example computes every intermediate figure at that operating point. Use it when mps load in s and op, demand planning and forecasting is changing rate or allowance and you want to see the impact.

The inputs for this scenario

  • Scheduled order quantity: 120 units (unchanged)
  • Line throughput rate: 12 units / min (unchanged)
  • Setup, handling, and delay allowance: 12 % (raised for this scenario; the documented default is 10)

Working through the calculation

  • Applying the documented formula (Base mps load time = mps load workload รท mps load completion rate) to the inputs above produces each figure below.
  • At this operating point the engine returns 11.2 hr for required mps load time, the number this scenario is built around.
  • At this operating point the engine returns 10 hr for base mps load time.
  • At this operating point the engine returns 12 % for mps load allowance applied.
  • At this operating point the engine returns 12 pieces / min for mps load completion rate.

How this compares with the baseline

  • Against the tool's baseline example, where setup, handling, and delay allowance sits at 10% and the headline result is 11 hr, this scenario comes in 1.82% above the baseline at 11.2 hr.
  • It divides the order quantity by the throughput rate for base run time, then inflates it by a setup and delay allowance to give required load hours. The value of this scenario is the size of the gap it exposes: that gap, priced out over a year, is the budget you can justify spending to close it.

Results at a glance

  • Required mps load time: 11.2 hr (headline result)
  • Base mps load time: 10 hr
  • Mps load allowance applied: 12 %
  • Mps load completion rate: 12 pieces / min

Run it with your numbers

  • Every input above is editable in the live MPS Load calculator, which recalculates instantly and can be shared with the inputs intact.

Last reviewed 2026-05-12.