Transportation, Freight & Distribution worked example

Cross-Dock Savings at 58% savings capture rate: a worked example

Suppose savings capture rate falls to 58%. This page works the full calculation at that level so you can see exactly which result moves and by how much. Estimate savings from bypassing storage and putaway through a cross-dock flow, net of cross-dock handling cost.

The inputs for this scenario

  • Units cross-docked: 3,200 units (held at the documented default)
  • Avoided handling cost per unit: 1.15 $ / unit (held at the documented default)
  • Savings capture rate: 58 % (the input this scenario stresses; the baseline uses 80)
  • Cross-dock operating cost: 750 $ (held at the documented default)

Working through the calculation

  • The calculation starts from the formula this tool documents: Variable cross-dock savings = units cross-docked × avoided handling cost × savings capture rate.
  • Total cross-dock savings works out to 2,884 $ at these inputs, and this is the headline figure for the scenario.
  • Savings per cross-docked unit works out to 0.9 $ / unit at these inputs.
  • Variable cross-dock savings works out to 2,134 $ at these inputs.
  • Fixed charges works out to 750 $ at these inputs.

How this compares with the baseline

  • Against the tool's baseline example, where savings capture rate sits at 80% and the headline result is 3,694 $, this scenario comes in 21.92% below the baseline at 2,884 $.
  • It computes gross cross-dock savings as units times avoided handling cost times a capture rate, then adds the cross-dock operating cost line to report a net-of-operations figure and savings per unit. When the numbers land here, the stressed input is the lever to work; the walkthrough above shows exactly how much each output recovers as it climbs back toward the baseline.

Results at a glance

  • Total cross-dock savings: 2,884 $ (headline result)
  • Savings per cross-docked unit: 0.9 $ / unit
  • Variable cross-dock savings: 2,134 $
  • Fixed charges: 750 $

Run it with your numbers

  • To rerun this with your own numbers, open the live Cross-Dock Savings calculator, set savings capture rate to your actual value, and adjust the remaining inputs to match your operation.

Last reviewed 2026-05-12.