Weighing, Dosing & Loss-in-Weight Feeding worked example

Batch Reconciliation at 65% feeder uptime and availability: a worked example

Suppose feeder uptime and availability falls to 65%. This page works the full calculation at that level so you can see exactly which result moves and by how much. Batch reconciliation capacity estimates how much good, in-spec output a dosing or loss-in-weight line can actually produce once availability and yield losses are removed from raw cycle count.

The inputs for this scenario

  • Units dispensed per feed cycle: 4 units / cycle (held at the documented default)
  • Available feed cycles in the period: 480 cycles (held at the documented default)
  • Feeder uptime / availability: 65 % (the input this scenario stresses; the baseline uses 90)
  • First-pass yield of reconciled batches: 97 % (held at the documented default)

Working through the calculation

  • The calculation starts from the formula this tool documents: Gross batch reconciliation capacity = units per cycle × available cycles.
  • Good output capacity works out to 1,211 units at these inputs, and this is the headline figure for the scenario.
  • Gross capacity works out to 1,920 units at these inputs.
  • Uptime loss works out to 672 units at these inputs.
  • Yield loss works out to 37.44 units at these inputs.

How this compares with the baseline

  • Against the tool's baseline example, where feeder uptime and availability sits at 90% and the headline result is 1,676 units, this scenario comes in 27.78% below the baseline at 1,211 units.
  • It multiplies units per cycle by available cycles for gross capacity, then applies uptime and yield to give good reconciled output. When the numbers land here, the stressed input is the lever to work; the walkthrough above shows exactly how much each output recovers as it climbs back toward the baseline.

Results at a glance

  • Good output capacity: 1,211 units (headline result)
  • Gross capacity: 1,920 units
  • Uptime loss: 672 units
  • Yield loss: 37.44 units

Run it with your numbers

  • To rerun this with your own numbers, open the live Batch Reconciliation calculator, set feeder uptime and availability to your actual value, and adjust the remaining inputs to match your operation.

Last reviewed 2026-05-12.