Wire Harness, Cable & Electromechanical Assembly worked example

BOM Kit Accuracy at 99% target kit accuracy rate: a worked example

This scenario runs the bom kit accuracy calculation on the strong side: 99% target kit accuracy rate, with every other input held at its documented default. Use it when bom kit accuracy in wire harness, cable and electromechanical assembly needs a clean rate and gap-to-target you can put on a tier board.

The inputs for this scenario

  • Kits pulled with a BOM error: 8 count (unchanged)
  • Total kits pulled and audited: 250 count (unchanged)
  • Target kit accuracy rate: 99 % (raised for this scenario; the documented default is 95)

Working through the calculation

  • Applying the documented formula (Bom kit accuracy rate = bom kit accuracy count ÷ total bom kit accuracy population × 100) to the inputs above produces each figure below.
  • At this operating point the engine returns 3.2 % for bom kit accuracy rate, the number this scenario is built around.
  • At this operating point the engine returns 95.8 points for bom kit accuracy gap to target.
  • At this operating point the engine returns 8 count for bom kit accuracy count.
  • At this operating point the engine returns 250 count for total bom kit accuracy population.

How this compares with the baseline

  • Against the tool's baseline example, where target kit accuracy rate sits at 95% and the headline result is 3.2 %, this scenario lands almost exactly on the baseline at 3.2 %.
  • Use it after each kitting audit or cycle count to grade a stockroom, a shift, or a specific harness program before it hits the assembly floor. Treat this as a target state: the delta against the baseline quantifies what the improvement is worth before you commit to chasing it.

Results at a glance

  • Bom kit accuracy rate: 3.2 % (headline result)
  • Bom kit accuracy gap to target: 95.8 points
  • Bom kit accuracy count: 8 count
  • Total bom kit accuracy population: 250 count

Run it with your numbers

  • Every input above is editable in the live BOM Kit Accuracy calculator, which recalculates instantly and can be shared with the inputs intact.

Last reviewed 2026-05-12.