Foundry & Forging calculator

Gating Ratio Calculator

Normalize sprue, total runner and total ingate areas to compare the geometry of one gating system.

What this calculator does

  • Normalize sprue, total runner and total ingate areas to compare the geometry of one gating system.

Formula used

  • Normalized gating ratio = 1 : total runner area ÷ sprue area : total ingate area ÷ sprue area
  • Area per equal ingate = total ingate area ÷ ingate count
  • Smallest aggregate section = min(sprue area, total runner area, total ingate area)

Inputs explained

  • Sprue Base Area: Effective cross-section at the bottom of the sprue.
  • Total Runner Area: Sum of parallel runner cross-sections at the comparison station.
  • Total Ingate Area: Sum of all ingate cross-sections serving this casting.
  • Equal Ingates: Number of equally sized ingates in the drawing.

How to use the result

  • Best suited to a smaller sprue raises the downstream Ratios, a larger sprue lowers the downstream ratios.
  • Area ratios alone do not establish flow rate, filling quality or actual choke behavior.

Current U.S. benchmarks

  • The producer price index for steel mill products stands at 381.162 (BLS, Aug 2026), up 23.4% from a year earlier. Quotes priced off last quarter's material cost miss this move.
  • The U.S. has 3,569 primary metal manufacturing establishments employing about 354,911 workers (Census County Business Patterns, 2023).

Common questions

  • Why is the first number always one? Every area is divided by the sprue base area, so the sprue term becomes one.
  • Should I enter one gate or all gates? Enter the sum of all ingate areas. The calculator divides that total by the equal-ingate count.
  • Does the smallest area prove the choke location? No. It identifies the smallest aggregate section entered; losses, branching and transient filling require separate analysis.
  • What ratio is best for my alloy? Use the approved casting method. This calculator measures a proposed ratio and does not select one.

Last reviewed 2026-10-06.