Heat Treatment, Furnaces & Thermal Processing calculator
Heat Treat Scrap Cost Calculator
Reconcile a heat-treatment scrap incident after recorded salvage credit. Enter scrapped count, part book value, credit per part and separate containment expense.
What this calculator does
- Calculate the recorded heat-treatment scrap loss after salvage credits and separate containment expense.
Formula used
- Gross part value = scrapped parts × book value per part
- Salvage credit = scrapped parts × salvage credit per part
- Net write-off = gross part value − salvage credit
- Incident loss = net write-off + containment expense
- Loss per scrapped part = incident loss ÷ scrapped parts
Inputs explained
- Scrapped Parts: Count disposed of under this heat-treatment incident.
- Book Value per Scrapped Part: Recorded part value immediately before the scrap write-off.
- Salvage Credit per Part: Recorded recovery credit per scrapped part on the same basis.
- Containment and Laboratory Expense: Separate incident expense outside the recorded part value.
How to use the result
- Best suited to quench crack scrap Reconciliation, containment incident cost review.
- Lost sales, warranty exposure and replacement production are excluded. A recovery above book value needs a separate gain analysis.
Current U.S. benchmarks
- Industrial electricity averages 9.77 cents per kWh across the U.S. (EIA, Jul 2026), up 4.7% from a year earlier. Energy-intensive steps carry this directly into unit cost.
Common questions
- Should I enter selling price as the part value? No, use the recorded value being written off. Lost sales margin is a different economic quantity and is outside this incident expense.
- Where does the salvage credit come from? Use the booked scrap settlement or recovery credit divided by the same scrapped count. Do not infer a recovery rate from the material name.
- Can I enter containment with no scrapped parts? Yes, the incident may incur investigation expense without scrapping parts. The total remains visible while per-scrapped-part loss is blank.
- Why block salvage above the recorded part value? This bounded model reconciles a loss. A sale above book value represents a gain and should be analyzed separately rather than silently netted here.
Last reviewed 2026-10-06.