Process Skids, Modular Equipment & Packaged Plants calculator
Delivery Risk Calculator
Delivery Risk rolls three judgments about a skid package's schedule into a single weighted score so project teams can rank which jobs threaten on-time delivery. Project managers and expeditors on packaged-plant programs use it to triage a portfolio of modules and focus expediting effort where a slip would hurt most. Unlike a raw FMEA product, this tool weights severity most heavily, then likelihood, then how early you would catch a slip, matching how delivery misses actually bite. A high score is a flag to escalate a vendor, add float, or warn the client before the date is blown.
What this calculator does
- Delivery Risk rolls three judgments about a skid package's schedule into a single weighted score so project teams can rank which jobs threaten on-time delivery.
- Use it when delivery risk in process skids, modular equipment and packaged plants needs a defensible ranking against other process skids, modular equipment and packaged plants risks for the next review.
- It computes a weighted delivery-risk score from severity, likelihood, and detectability scores using a 0.40 / 0.35 / 0.25 weighting.
Formula used
- Delivery Risk risk score = severity × 0.40 + occurrence × 0.35 + detection × 0.25
Inputs explained
- Schedule-slip severity:
- Slip likelihood:
- Slip detectability:
How to use the result
- Use it during project reviews to rank skid packages by schedule threat and direct expediting effort.
- The score is only as good as the 1-to-10 judgments behind it; inconsistent scoring across estimators makes cross-project comparison unreliable.
Current U.S. benchmarks
- Steel mill PPI stands at 348.53 (BLS, May 2026), up 6.7% from a year earlier. New factory orders are up 2.3% year over year (Census).
Common questions
- How do you calculate the delivery risk score? Multiply severity by 0.40, likelihood by 0.35, and detectability by 0.25, then sum. With scores of 6, 4, and 3 the result is 2.4 + 1.4 + 0.75 = 4.55.
- Why weight severity higher than the other factors? A slip that shuts down client startup hurts far more than one caught early or unlikely to occur. The 0.40 weight on severity makes high-consequence packages surface first.
- What is a high delivery risk score? On a 1-10 input scale the score also runs about 1-10. A 4.55 is moderate; scores above 6-7 warrant escalation, expediting, or a schedule buffer.
- Delivery risk score vs traditional FMEA RPN? An RPN multiplies the three factors, so one high number dominates. This weighted-sum keeps the score bounded and lets severity lead without a single factor exploding the result.
- How should I score detectability for a skid delivery? Score how early you would catch a slip. A vendor with weekly progress reporting and expediting scores low (easy to detect); a black-box fabricator with no visibility scores high.
Last reviewed 2026-05-12.