Robotics & Automation calculator

Robot Safety Distance Calculator

Find how far a robot must sit from a safeguard so a person cannot reach the hazard before it stops. The ISO 13855 form is approach speed times stopping time plus intrusion allowance, scaled by your margin.

What this calculator does

  • ISO 13855 safety distance from a moving robot to a safeguard, using approach speed, system stopping time, intrusion allowance and a margin.

Formula used

  • Reaction travel (mm) = approach speed K × total stopping time T
  • Base distance (mm) = reaction travel plus intrusion allowance C
  • Required safety distance (mm) = base distance × safety margin multiplier
  • Distance added by margin (mm) = required safety distance less base distance

Inputs explained

  • Approach Speed K: Human body or hand approach speed; ISO 13855 uses 1,600 or 2,000.
  • Total Stopping Time T: Overall system stopping time T, robot plus control response.
  • Intrusion Allowance C: Reach-past intrusion allowance C for the detection zone depth.
  • Safety Margin Multiplier: Multiplier on the base distance; enter 1 or more.

How to use the result

  • Best suited to sizing a fence gap before commissioning, checking a scanner or mat distance, recording the distance for the risk assessment.
  • This page covers reach through the safeguard plane; whole body access and stepping over need their own assessment. A measured stop time and a documented risk assessment remain necessary before production.

Current U.S. benchmarks

  • Global copper trades at $13,543 per tonne (IMF via FRED, Jul 2026), up 38.6% in a year, and U.S. industrial electricity averages 9.77 cents per kWh. Both feed electrified-hardware unit economics.

Common questions

  • Which speed K should I enter for a robot? Not the robot's speed. K is how fast a person approaches the hazard: ISO 13855 uses 1,600 mm/sec for the body and 2,000 mm/sec for hands and arms. Robot speed and braking belong in the stopping time T.
  • What belongs in the stopping time T? Every delay from detection to a full stop: safeguard response, safety controller, robot control and braking. Only a stop-time measurement on the real cell shows the total.
  • How do I choose the allowance C? It depends on the safeguard: reach past a detection plane, mesh openings, or the step onto a mat. Use the value your risk assessment fixed; the 128 mm default is a common reach-past figure.
  • Why is the margin added negative? Because the entered multiplier is below 1, so the distance shrinks below the base value instead of carrying extra allowance. Treat that as a deliberate derating only when the risk assessment supports it.

Last reviewed 2026-10-01.