Robotics & Automation calculator
Robot Safety Distance Calculator
Find how far a robot must sit from a safeguard so a person cannot reach the hazard before it stops. The ISO 13855 form is approach speed times stopping time plus intrusion allowance, scaled by your margin.
What this calculator does
- ISO 13855 safety distance from a moving robot to a safeguard, using approach speed, system stopping time, intrusion allowance and a margin.
Formula used
- Reaction travel (mm) = approach speed K × total stopping time T
- Base distance (mm) = reaction travel plus intrusion allowance C
- Required safety distance (mm) = base distance × safety margin multiplier
- Distance added by margin (mm) = required safety distance less base distance
Inputs explained
- Approach Speed K: Human body or hand approach speed; ISO 13855 uses 1,600 or 2,000.
- Total Stopping Time T: Overall system stopping time T, robot plus control response.
- Intrusion Allowance C: Reach-past intrusion allowance C for the detection zone depth.
- Safety Margin Multiplier: Multiplier on the base distance; enter 1 or more.
How to use the result
- Best suited to sizing a fence gap before commissioning, checking a scanner or mat distance, recording the distance for the risk assessment.
- This page covers reach through the safeguard plane; whole body access and stepping over need their own assessment. A measured stop time and a documented risk assessment remain necessary before production.
Current U.S. benchmarks
- Global copper trades at $13,543 per tonne (IMF via FRED, Jul 2026), up 38.6% in a year, and U.S. industrial electricity averages 9.77 cents per kWh. Both feed electrified-hardware unit economics.
Common questions
- Which speed K should I enter for a robot? Not the robot's speed. K is how fast a person approaches the hazard: ISO 13855 uses 1,600 mm/sec for the body and 2,000 mm/sec for hands and arms. Robot speed and braking belong in the stopping time T.
- What belongs in the stopping time T? Every delay from detection to a full stop: safeguard response, safety controller, robot control and braking. Only a stop-time measurement on the real cell shows the total.
- How do I choose the allowance C? It depends on the safeguard: reach past a detection plane, mesh openings, or the step onto a mat. Use the value your risk assessment fixed; the 128 mm default is a common reach-past figure.
- Why is the margin added negative? Because the entered multiplier is below 1, so the distance shrinks below the base value instead of carrying extra allowance. Treat that as a deliberate derating only when the risk assessment supports it.
Last reviewed 2026-10-01.