Consumer Goods & Durable Products Manufacturing calculator

Product Launch Readiness Calculator

Rate a launch failure mode from 1 to 10 on severity, occurrence and detection difficulty, then weight the ratings into a single readiness score. Enter your action threshold and the page reports the signed gap.

What this calculator does

  • Score launch risk on the 0.40, 0.35 and 0.25 severity, occurrence and detection weights, and measure it against your action threshold.

Formula used

  • Launch readiness risk score = 0.40 × severity + 0.35 × occurrence + 0.25 × detection
  • Severity contribution = 0.40 × severity; occurrence contribution = 0.35 × occurrence
  • Detection contribution = 0.25 × detection; the three contributions sum to the risk score
  • Gap to action threshold = action threshold minus risk score; positive is under the line

Inputs explained

  • Launch Failure Severity: Consequence if the issue ships, from 1 cosmetic to 10 safety.
  • Launch Issue Occurrence: How often the launch issue is expected, anchored to trial builds.
  • Pre-Launch Detection Difficulty: How hard the issue is to catch before launch, higher is worse.
  • Action Threshold Score: Your gate line: scores at or above it trigger action.

How to use the result

  • Best suited to triaging launch risks before a gate review, ranking feature or packaging changes by risk, deciding where readiness testing is needed.
  • The score is ordinal, not a probability, so 6.0 is not twice the risk of 3.0. A severe failure can hide behind low occurrence and easy detection ratings. FMEA practice has moved to action priority tables; this page computes the weighted convention.

Common questions

  • How is the launch readiness score calculated? Multiply severity by 0.40, occurrence by 0.35 and detection difficulty by 0.25, then add the three contributions. At the defaults, 0.40 × 8 plus 0.35 × 5 plus 0.25 × 4 gives 5.95.
  • Is the score a probability? No. It is an ordinal ranking, so 6.0 is not a 60 percent chance of a launch problem. Use it to order risks and to measure the gap to your stated threshold.
  • What action threshold should a gate use? There is no universal number. Many teams start near 6 of 10 and calibrate from their own gate history. What matters is stating the threshold in advance and holding it steady as products are compared.
  • Why is severity weighted the highest? Severity is the consequence if the issue reaches a customer, and the other two ratings cannot retire it. A safety or regulatory failure stays serious even when occurrence is low and detection is easy.

Last reviewed 2026-10-01.