Foundry & Forging calculator
Mold Cycle Time Calculator
Find the elapsed cycle for a mold moving through sequential work stages. Enter observed making, core setting, closing and additional handling times plus the order quantity.
What this calculator does
- Add observed sequential molding stages to find cycle duration and the time required for a mold order.
Formula used
- Base minutes = making + core setting + closing
- Cycle minutes = base minutes + additional handling
- Lot hours = molds required × cycle minutes ÷ 60
- Handling allowance = additional handling ÷ base minutes × 100
- Complete mold rate = 60 ÷ cycle minutes
Inputs explained
- Molds Required: Mold quantity on the production order.
- Mold Making Time: Observed forming and stripping time per mold.
- Core Setting Time: Timed core placement performed before this mold closes.
- Mold Closing Time: Observed closing and clamping time per mold.
- Additional Handling Time: Measured additional handling and waiting per mold.
How to use the result
- Best suited to manual molding time study, mold order scheduling.
- Parallel molding lines and overlapping core setting require a measured station repeat interval. Pouring, solidification and downstream cooling are excluded.
Current U.S. benchmarks
- The producer price index for steel mill products stands at 381.162 (BLS, Aug 2026), up 23.4% from a year earlier. Quotes priced off last quarter's material cost miss this move.
- The U.S. has 3,569 primary metal manufacturing establishments employing about 354,911 workers (Census County Business Patterns, 2023).
Common questions
- Why is the headline in minutes per mold? Cycle time describes one repeat of the process. The supporting lot-time row multiplies that cycle by the required mold count.
- Where does the allowance percentage come from? It is measured additional handling divided by making, core setting and closing time. No guessed allowance multiplier is applied.
- Can I use this for automatic overlapping stages? No. Measure the actual repeat interval or model the overlapping work separately.
- Does zero molds make cycle time zero? No. The measured cycle stays the same, while the order duration becomes zero.
Last reviewed 2026-10-06.