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Corrosion Test Pass Rate Calculator

Report observed passes among specimens assessed under one specified corrosion test protocol. Check exposure completion and an entered failure allowance before making a specimen disposition.

What this calculator does

  • Report observed specimen pass rate and exposure completion under one specified corrosion test protocol.

Formula used

  • Passed specimens = tested specimens − observed failures
  • Observed pass rate = passed specimens ÷ tested specimens × 100
  • Observed failure rate = failed specimens ÷ tested specimens × 100
  • Exposure still required = maximum of zero and required hours − observed hours
  • Failure headroom = allowed failures − observed failures

Inputs explained

  • Tested Specimens: Whole specimens assessed under one specified test protocol.
  • Failed Specimens: Observed failures using the fixed specimen acceptance criteria.
  • Observed Exposure: Completed exposure duration for the assessed specimens.
  • Required Exposure: Exposure duration specified by the same test protocol.
  • Allowed Failed Specimens: Entered failure allowance for this specimen set.

How to use the result

  • Best suited to observed corrosion specimen summaries, test exposure completion checks.
  • Does not predict natural environment corrosion resistance or service life. Observed proportions provide no population confidence interval.

Current U.S. benchmarks

  • The producer price index for industrial chemicals stands at 336.006 (BLS, Aug 2026), up 13.3% from a year earlier. Quotes priced off last quarter's material cost miss this move.
  • The U.S. has 14,543 chemical manufacturing establishments employing about 911,245 workers (Census County Business Patterns, 2023).

Common questions

  • Does this predict corrosion resistance? No. It reports observed results for the assessed specimens under the specified protocol. It supplies no service-life prediction.
  • What if exposure is incomplete? Treat the observed pass rate as provisional. Complete the exposure required by the protocol before making final specimen disposition.
  • How should failed specimens be counted? Apply the same fixed acceptance criteria to each specimen in the set. Enter whole observed counts from the test record.
  • Does a passing specimen set prove outdoor performance? No. ASTM B117 warns that standalone salt spray results generally cannot predict natural environment behavior. Appropriate corroborating exposure evidence is needed.

Last reviewed 2026-10-06.