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Corrosion Test Pass Rate Calculator
Report observed passes among specimens assessed under one specified corrosion test protocol. Check exposure completion and an entered failure allowance before making a specimen disposition.
What this calculator does
- Report observed specimen pass rate and exposure completion under one specified corrosion test protocol.
Formula used
- Passed specimens = tested specimens − observed failures
- Observed pass rate = passed specimens ÷ tested specimens × 100
- Observed failure rate = failed specimens ÷ tested specimens × 100
- Exposure still required = maximum of zero and required hours − observed hours
- Failure headroom = allowed failures − observed failures
Inputs explained
- Tested Specimens: Whole specimens assessed under one specified test protocol.
- Failed Specimens: Observed failures using the fixed specimen acceptance criteria.
- Observed Exposure: Completed exposure duration for the assessed specimens.
- Required Exposure: Exposure duration specified by the same test protocol.
- Allowed Failed Specimens: Entered failure allowance for this specimen set.
How to use the result
- Best suited to observed corrosion specimen summaries, test exposure completion checks.
- Does not predict natural environment corrosion resistance or service life. Observed proportions provide no population confidence interval.
Current U.S. benchmarks
- The producer price index for industrial chemicals stands at 336.006 (BLS, Aug 2026), up 13.3% from a year earlier. Quotes priced off last quarter's material cost miss this move.
- The U.S. has 14,543 chemical manufacturing establishments employing about 911,245 workers (Census County Business Patterns, 2023).
Common questions
- Does this predict corrosion resistance? No. It reports observed results for the assessed specimens under the specified protocol. It supplies no service-life prediction.
- What if exposure is incomplete? Treat the observed pass rate as provisional. Complete the exposure required by the protocol before making final specimen disposition.
- How should failed specimens be counted? Apply the same fixed acceptance criteria to each specimen in the set. Enter whole observed counts from the test record.
- Does a passing specimen set prove outdoor performance? No. ASTM B117 warns that standalone salt spray results generally cannot predict natural environment behavior. Appropriate corroborating exposure evidence is needed.
Last reviewed 2026-10-06.