Coatings, Inks & Specialty Chemical Production calculator

Ink Formulation Cost Calculator

Price the actual ingredients in your ink recipe before processing losses. Enter group masses and their mass-weighted invoice prices.

What this calculator does

  • Calculate ink recipe material cost from weighed pigment, vehicle and additive groups with their respective purchase prices.

Formula used

  • Group cost = ingredient group mass × group price per kg
  • Recipe cost = pigment cost + vehicle cost + additive cost
  • Recipe mass = pigment mass + vehicle mass + additive mass
  • Recipe cost per kg = recipe cost ÷ recipe mass

Inputs explained

  • Pigment Group Mass: Total pigment or pigment-dispersion mass weighed into the recipe.
  • Pigment Group Price: Mass-weighted invoice price for the entered pigment group.
  • Vehicle Group Mass: Combined binder and carrier mass from the recipe.
  • Vehicle Group Price: Mass-weighted invoice price for the combined binder and carrier.
  • Additive Group Mass: Total additive mass from the formulation sheet.
  • Additive Group Price: Mass-weighted invoice price for the entered additives.

How to use the result

  • Best suited to comparing supplier quotes, reviewing an ink recipe.
  • Excludes milling, lab matching, yield losses, packaging and press trials. Cost does not establish dispersion quality or substitute compatibility.

Current U.S. benchmarks

  • Industrial electricity averages 9.77 cents per kWh across the U.S. (EIA, Jul 2026), up 4.7% from a year earlier. Energy-intensive steps carry this directly into unit cost.
  • The producer price index for industrial chemicals stands at 336.006 (BLS, Aug 2026), up 13.3% from a year earlier. Quotes priced off last quarter's material cost miss this move.
  • The U.S. has 14,543 chemical manufacturing establishments employing about 911,245 workers (Census County Business Patterns, 2023).

Common questions

  • How do I combine several pigments? Divide their combined invoice cost by their combined mass. Use that weighted price with the total pigment-group mass.
  • Where does a purchased pigment dispersion belong? Place the complete supplied dispersion in the pigment group at its purchase price. Do not also enter its carrier in the vehicle group.
  • Is this the cost per kilogram of saleable ink? No, it is the cost per kilogram charged to the recipe. Milling and transfer losses change the cost per saleable kilogram.
  • Does a cheaper pigment preserve color strength? The calculation cannot answer that. Evaluate color, dispersion, print performance and qualification requirements before substituting ingredients.

Last reviewed 2026-10-01.