UV Curing calculator
UV LED Payback Calculator
Appraise a UV LED retrofit both ways: simple payback and discounted value. Enter installed cost, mercury savings, LED maintenance and your discount rate; set the rate to zero to reproduce payback arithmetic.
What this calculator does
- Appraise a UV LED retrofit on simple payback and on discounted five-year value.
Formula used
- Net annual savings = mercury savings − LED maintenance
- Years to payback = installed cost ÷ net annual savings
- 5-year net cash = net savings × 5 − installed cost
- 5-year ROI = net cash ÷ installed cost × 100
- 5-year NPV = net savings × annuity factor − installed cost
Inputs explained
- Retrofit Installed Cost: Everything spent before the first good part.
- Annual Mercury Savings: Annual cost the retrofit removes; build it, do not guess.
- Annual LED Maintenance: Ongoing LED electricity, cooling and replacement provision.
- Discount Rate: Your cost of capital or hurdle rate.
How to use the result
- Best suited to screening a retrofit before committing engineering time, presenting a capital case to a hurdle rate, testing sensitivity to the savings estimate.
- Level savings ignore drifting electricity prices and volumes. Excludes tax, depreciation, grants and utility rebates. Prices no throughput gain and assumes the chemistry cures.
Current U.S. benchmarks
- As of 2026-10-02, the U.S. prime lending rate is 7.00% (Federal Reserve via FRED). Equipment loans and lines of credit typically price at prime plus a spread, so use your actual borrowing rate when you have it.
Common questions
- Why add a discount rate to simple payback? They answer different questions. Payback asks how long the money is at risk; NPV asks whether the project creates value at the cost of capital. On these defaults the two differ by nearly half the headline benefit.
- What discount rate should I use? Whatever your organization applies to capital, commonly 8 to 15%. If unsure, run both ends: clearing at 15% means the rate is not deciding, and failing at 8% means no argument about the rate saves it.
- Where do I get the mercury savings figure? Build it. The mercury energy page annualizes electricity; the lamp replacement page gives cost per operating hour; then add swap downtime, exhaust and building cooling. It is the input every row depends on.
- Do UV LED arrays need replacing? Eventually, yes. They degrade gradually over tens of thousands of hours, and the end of that life is a capital-scale purchase. A maintenance figure without a provision for it flatters every row.
Last reviewed 2026-10-05.