UV Curing calculator

UV LED Payback Calculator

Appraise a UV LED retrofit both ways: simple payback and discounted value. Enter installed cost, mercury savings, LED maintenance and your discount rate; set the rate to zero to reproduce payback arithmetic.

What this calculator does

  • Appraise a UV LED retrofit on simple payback and on discounted five-year value.

Formula used

  • Net annual savings = mercury savings − LED maintenance
  • Years to payback = installed cost ÷ net annual savings
  • 5-year net cash = net savings × 5 − installed cost
  • 5-year ROI = net cash ÷ installed cost × 100
  • 5-year NPV = net savings × annuity factor − installed cost

Inputs explained

  • Retrofit Installed Cost: Everything spent before the first good part.
  • Annual Mercury Savings: Annual cost the retrofit removes; build it, do not guess.
  • Annual LED Maintenance: Ongoing LED electricity, cooling and replacement provision.
  • Discount Rate: Your cost of capital or hurdle rate.

How to use the result

  • Best suited to screening a retrofit before committing engineering time, presenting a capital case to a hurdle rate, testing sensitivity to the savings estimate.
  • Level savings ignore drifting electricity prices and volumes. Excludes tax, depreciation, grants and utility rebates. Prices no throughput gain and assumes the chemistry cures.

Current U.S. benchmarks

  • As of 2026-10-02, the U.S. prime lending rate is 7.00% (Federal Reserve via FRED). Equipment loans and lines of credit typically price at prime plus a spread, so use your actual borrowing rate when you have it.

Common questions

  • Why add a discount rate to simple payback? They answer different questions. Payback asks how long the money is at risk; NPV asks whether the project creates value at the cost of capital. On these defaults the two differ by nearly half the headline benefit.
  • What discount rate should I use? Whatever your organization applies to capital, commonly 8 to 15%. If unsure, run both ends: clearing at 15% means the rate is not deciding, and failing at 8% means no argument about the rate saves it.
  • Where do I get the mercury savings figure? Build it. The mercury energy page annualizes electricity; the lamp replacement page gives cost per operating hour; then add swap downtime, exhaust and building cooling. It is the input every row depends on.
  • Do UV LED arrays need replacing? Eventually, yes. They degrade gradually over tens of thousands of hours, and the end of that life is a capital-scale purchase. A maintenance figure without a provision for it flatters every row.

Last reviewed 2026-10-05.