UV Curing calculator

Oven vs UV Cure Payback Calculator: Payback and Discounted NPV

Appraise an oven-to-UV conversion on the payback everyone quotes and the discounted value finance will apply. Enter installed cost, annual oven savings, UV running cost and your discount rate.

What this calculator does

  • Simple payback and discounted NPV for replacing a thermal cure oven with a UV cell.

Formula used

  • Net annual savings = annual oven savings − annual UV operating cost
  • Years to payback = installed cost ÷ net annual savings
  • Five-year net cash = net annual savings × 5 − installed cost
  • Five-year ROI = five-year net cash ÷ installed cost × 100
  • Five-year NPV = net annual savings × annuity factor − installed cost

Inputs explained

  • UV Cell Installed Cost: Everything spent before the first good part, including integration.
  • Annual Savings vs Oven: Everything the oven costs that the UV cell does not.
  • Annual UV Operating Cost: Electricity, lamps or arrays, cooling and any nitrogen.
  • Discount Rate: Your cost of capital. Zero reproduces the undiscounted figures.

How to use the result

  • Best suited to screening an oven replacement before engineering, presenting a case that faces a hurdle rate, showing what undiscounted payback hides.
  • Assumes the parts cure under UV; thick, filled or shadowed parts may not. Ignores tax, depreciation, grants and rebates, which can be substantial. Prices no throughput gain, and faster cure often removes a bottleneck.

Current U.S. benchmarks

  • As of 2026-10-02, the U.S. prime lending rate is 7.00% (Federal Reserve via FRED). Equipment loans and lines of credit typically price at prime plus a spread, so use your actual borrowing rate when you have it.

Common questions

  • What belongs in the oven savings figure? Every continuing oven cost the UV cell removes: fuel or electricity, exhaust and make-up air, building cooling, maintenance, floor space and cure-time work in progress.
  • Why add a discount rate? Payback asks how long money is at risk; NPV asks whether the project creates value at the cost of capital. The two usually disagree.
  • Will my parts cure under UV? That is the first question and not a cost one. Thick, filled, pigmented or shadowed parts that an oven handles may not cure under a lamp.
  • Why does NPV equal net cash at a zero rate? A zero rate counts a year-five dollar as a dollar today, so five level cash flows sum to five times one of them. That is the undiscounted convention.

Last reviewed 2026-10-05.