UV Curing calculator

UV Safety Exposure Calculator: A Daily Budget, Not a Per-Visit Allowance

Convert a UV exposure limit and a measured stray irradiance into permitted exposure time, and see it for what it is: a budget for a whole working day, shared among every time someone approaches the machine. Enter the applicable effective-irradiance limit, the spectrally weighted stray irradiance measured at the operator's position, your safety factor, and how many exposure events happen in a shift. The calculator returns the daily allowance, the seconds that leaves per event, the bare time to the limit, and the stray irradiance at which someone could stand there for a full shift. This page supports a risk assessment. It is not one.

What this calculator does

  • Convert an effective UV exposure limit and a measured stray irradiance into the permitted exposure for a whole working day, and divide that budget among the times an operator is actually exposed.
  • Use it for turning a measured stray irradiance into a daily exposure budget, showing why timed access is not a viable control around a UV cell, setting the target attenuation a guard has to achieve, supporting a risk assessment with the arithmetic behind its conclusion, comparing operator positions before and after a shielding change.
  • Convert an effective UV exposure limit and a measured stray irradiance into the permitted exposure for a whole working day, and divide that budget among the times an operator is actually exposed.

Formula used

  • Derated limit = exposure limit ÷ (1 + safety factor ÷ 100)
  • Permissible exposure per day = derated limit ÷ stray irradiance
  • Seconds per exposure event = permissible exposure per day ÷ events per day
  • Base time to the limit = exposure limit ÷ stray irradiance
  • Stray irradiance allowing 8-hour presence = derated limit ÷ 28800 s

Inputs explained

  • Effective UV exposure limit: The applicable eight-hour effective-irradiance limit for actinic UV. Take it from the standard that applies to your site rather than from memory.
  • Measured stray irradiance at the operator: SPECTRALLY WEIGHTED effective irradiance at the operator's position: eyes and face. A broadband reading is not this quantity and will not give a comparable answer.
  • Safety factor above bare limit: Margin held back below the limit. 300% divides the bare allowance by four. A margin is not a control: it does not stop the exposure, it only shortens the time before it matters.
  • Exposure events per day: How many times a shift the operator is actually in that field: jams, loading, inspection, adjustment. The budget is daily and is shared among all of them.

How to use the result

  • Best suited to turning a measured stray irradiance into a daily exposure budget, showing why timed access is not a viable control around a UV cell, setting the target attenuation a guard has to achieve, supporting a risk assessment with the arithmetic behind its conclusion, comparing operator positions before and after a shielding change.
  • This is not a risk assessment, an exposure assessment, or a compliance determination. It is arithmetic on numbers a competent person has to supply. Covers actinic UV against one limit. Separate limits exist for the near-UV region and specifically for the eye, and more than one can apply at once. Assumes a single irradiance for every event. Real positions vary with posture, distance and what the operator is doing. Ignores reflected UV, which is the usual reason a position measures higher than anyone expected. Bright metal, machine guards and even light-coloured walls redirect it. Says nothing about skin versus eye exposure, protective equipment, or the transmission of whatever eyewear is worn.

Common questions

  • Is the permitted exposure per visit or per day? Per day. The limit is a total for an eight-hour period, so every approach draws on the same budget. This is the single most important thing about the page and the thing the earlier version did not say: fifteen seconds is the whole shift's allowance, and twenty approaches share it between them.
  • What is an effective irradiance? A spectrally weighted one. Each wavelength present is multiplied by its relative hazard weighting and the results are summed, which is what makes a single number comparable to a single limit. A broadband instrument reports total UV, which is a different and usually much larger quantity. Getting an effective irradiance needs an instrument matched to the weighting or a spectroradiometer, and someone who knows how to use it.
  • Can I manage this with a timed procedure? Almost never, and the per-event row is there to make that obvious. A control that requires a person to limit themselves to a fraction of a second is not a control. Enclosure, interlocks, shielding and distance reduce the irradiance or remove the person, and those are the measures that survive a busy shift, a new starter, or a jam at the end of a run.
  • Why is the continuous-occupancy irradiance so small? Because it spreads the same daily budget over 28,800 seconds instead of a few. The limit is a dose, so the irradiance that allows all-day presence is the dose divided by the whole day. A level far below what an industrial lamp leaks even through a modest gap. The ratio row expresses the same fact as a multiple, which is usually more persuasive than the decimal.
  • Does the safety factor make the process safer? It makes the permitted time shorter. That is worth having as a margin against measurement uncertainty, posture variation and the events nobody counted, but it does not reduce anyone's exposure by a single millijoule. Only changing the irradiance or the presence does that.

Last reviewed 2026-08-25.