HVAC Ductwork, Air Handling & Mechanical Products calculator

Duct Leak-Test Pass Rate Calculator

Measure the share of duct sections passing their leakage test. Enter passed and tested counts plus the reporting target.

What this calculator does

  • Measure the share of duct sections passing their leakage test.

Formula used

  • Acceptance % = Accepted items × 100 ÷ Tested items
  • Not accepted = Tested items − Accepted items
  • Target shortfall = Target % − Acceptance %

Inputs explained

  • Passed Duct Sections: Accepted items from the completed inspection record.
  • Tested Duct Sections: All items assessed under the same acceptance procedure.
  • Acceptance Target: Required acceptance percentage for this reporting period.

How to use the result

  • Best suited to inspection trend reviews, acceptance target checks.
  • This does not set a test pressure, leakage class or acceptance specification.

Current U.S. benchmarks

  • Industrial electricity averages 9.77 cents per kWh across the U.S. (EIA, Jul 2026), up 4.7% from a year earlier. Energy-intensive steps carry this directly into unit cost.
  • U.S. housing starts run at 1,275k per year (Census, Aug 2026), down 1.2% from a year earlier, the demand driver for building products.

Common questions

  • Can this calculate physical leakage? No. It measures accepted item counts; measured leakage requires its own physical test result.
  • Should retests be counted again? Choose one documented population basis and use it consistently in both counts.
  • Why must tested count be positive? An acceptance percentage is undefined when no items were tested.
  • Can I use this as a quality guarantee? No. It summarizes the recorded population and does not predict every future item.

Last reviewed 2026-10-12.