Industrial Filtration, Separation & Dust Collection calculator

Dewatered Sludge Volume Calculator

Estimate disposal volume from a measured dewatered cake composition. Enter retained dry solids, cake solids percentage and the wet cake bulk density.

What this calculator does

  • Estimate disposal volume from a measured dewatered cake composition.

Formula used

  • Wet cake mass = Retained dry solids × 100 ÷ Cake solids %
  • Cake volume = Wet cake mass ÷ Measured wet cake density
  • Retained water = Wet cake mass − Retained dry solids

Inputs explained

  • Retained Dry Solids: Dry solids actually retained in the dewatered cake.
  • Cake Dry Solids: Laboratory dry mass divided by wet cake mass.
  • Measured Wet Cake Density: Wet cake bulk density measured at disposal condition.

How to use the result

  • Best suited to sludge haulage planning, dewatering trial comparisons.
  • Polymer demand, solids capture and container packing are not predicted.

Common questions

  • Is cake solids the same as dewatering efficiency? No. It is dry solids as a percentage of wet cake mass.
  • Can I assume water density for the cake? Use measured cake density. Mineral content and voids can materially change its bulk density.
  • Where do escaped solids go? Exclude them from retained dry solids and reconcile them in the filtrate or centrate balance.
  • Does this size the dewatering machine? No. Hydraulic load, feed solids and equipment-specific performance must be checked separately.

Last reviewed 2026-10-12.