Weighing, Dosing & Loss-in-Weight Feeding calculator

Refill Feed Interruption Time Calculator

Quantify actual feed interruptions associated with hopper refills. Enter event count, measured no-feed time, normal feed rate and the observation window.

What this calculator does

  • Quantify actual feed interruptions associated with hopper refills.

Formula used

  • Feed-stop minutes = Refill events × Seconds stopped ÷ 60
  • Unfed mass = Feed-stop minutes × Normal kg/hr ÷ 60
  • Stop share % = Feed-stop minutes × 100 ÷ (Window hours × 60)

Inputs explained

  • Observed Refill Events: Whole refills in the recorded production period.
  • Feed Stop per Refill: Measured average time with no feeding during each refill.
  • Feed Rate During Normal Operation: Normal material delivery rate outside refill interruptions.
  • Production Observation Window: Elapsed hours containing all counted refill events.

How to use the result

  • Best suited to refill stop investigations, feeding continuity reviews.
  • Refill-related accuracy excursions without a feed stop are not downtime.

Common questions

  • Should the whole refill duration be counted? Only count the interval when feeding actually stops. Many feeders continue delivering material while the hopper refills.
  • What if every refill takes a different time? Use total observed no-feed seconds divided by event count.
  • Is the unfed mass lost production? It is delivery omitted during the stops. A process may recover that mass later.
  • Can zero interruptions still cause quality issues? Yes. Volumetric refill operation or pressure disturbances may affect flow accuracy while feeding continues.

Last reviewed 2026-10-12.